Product Highlight

GPR-GB8 Robot System (300/450mm and FPD)
 


Features:

  • Minimizes the idle-time of the process modules due to quicker wafer- swap
  • Modular design, decoupled mechanics, simple control, and programming
  • Advanced motion planning and axes coordination
  • Smallest footprint for it's reach, provides most efficient usage of the available space  around the robotic-system
  • In-line and radial cassettes / process chambers access capabilities
  • Deflection compensation and compliant interaction with misaligned cassettes
  • GPR Technology

GPR-GB8 Robot System (300/450mm and FPD)

Designed for ultra-precise transport of 300/450mm wafers and large FPDs, the GPR-GB8 Robot System combines increased reach and load capacity while employing Genmark’s breakthrough patented GPR™ technology.

The patented GPR™ technology enables the servo-controlled robot to interface compliantly and intelligently with misaligned cassettes, FOUPS and process modules, as well as provide software-controlled end-effector deflection compensation during transport of heavier payloads.

The GPR-GB8 Robot System is an exceptionally robust, structurally reinforced transport system capable of handling heavy payloads including fixture end-effectors for up to 450mmm wafer handling and large specialized end-effectors for FPD transport applications.

Specifications:

Configuration GB8 GB8Y
Arm Configuration(s) 2 Link 8"-8"
3 Link 4.425"-8.85"-4.425"
3 Link 5.95"-11.9"-5.95"
3 Link 8.05"-16.1"-8.05"
2 Link 9.25"-9.25"
3 Link 4.425"-8.85"-4.425"
3 Link 5.95"-11.9"-5.95"
3 Link 8.05"-16.1"-8.05"
3 Link 9.25"-18.5"-9.25"
End Effectors Types Vacuum gripping, Edge Gripping, Gravity Vacuum gripping, Edge Gripping, Gravity
Wafer Mapping Reflective; through-beam Reflective; through-beam
Physical Properties    
Size (Diameter/Length) 14" 14"
Axes 5: T, R, Z, Z1, Z2 6: T, R, Y, Z, Z1, Z2
Range of Motion T: 500°
R:
-    8"-8": [-15.2", 15.2"]
- 4.425"-8.85"-4.425": [-16.8", 16.8"]
- 5.95"-11.9"-5.95": [-22.6", 22.6"]
- 8.05"-16.1"-8.05": [-30.7", 30.7"]
Z: 12.5", 17", 20", 25"
Tilt: 1.5°
T: 500°
R:
-    9"-9": [-17.6", 17.6"]
- 4.425"-8.85"-4.425": [-16.8", 16.8"]
- 5.95"-11.9"-5.95": [-22.6", 22.6"]
- 8.05"-16.1"-8.05": [-30.7", 30.7"]
- 9.25"-18.5"-9.25": [-35.15", 35.15"]
Z: 12.5", 17", 20", 25"
Y: 344°
Tilt: 1.5°
Performance    
Payload (Dynamic/Static) 5 lb 5lb
Repeatability T: +/- 0.01°
R: +/- 0.001"
Z: +/- 0.001"
T: +/- 0.01°
R: +/- 0.001"
Z: +/- 0.001"
Y: +/- 0.005°
Environment    
Cleanliness ISO Class 1 Compatible ISO Class 1 Compatible
Wafer contact Materials Vespel, Peek, Teflon impregnated anodized Al, Alumina, Stainless Steel Vespel, Peek, Teflon impregnated anodized Al, Alumina, Stainless Steel
Standards Compliance    
Applicable Directives/Standards Machine Directive 89/392/EEC
Low Voltage Directive 73/23/EEC
89/336/EEC(EMC)
SEMI S2-93A
Machine Directive 89/392/EEC
Low Voltage Directive 73/23/EEC
89/336/EEC(EMC)
SEMI S2-93A
Standards to Verify Compliance EN 60204-1:1997
EN 55011
EN ISO 12100-2:2003
RIA R15.06:1999
EN 60204-1:1997
EN 55011
EN ISO 12100-2:2003
RIA R15.06:1999
Reliability    
Reliability per SEMI E10 >15M >15M

Black Box Option:

The Black Box is a small electronic device installed inside the robot body. It collects and stores critical information about the robot operation. The preserved information includes:

  • Equipment Uptime, Downtime, Manufacturing Time and Total Running Time. The data is in compliance    with the SEMI E10-0701 standard.
  • Number of revolutions for each motor.
  • Number of faults due to excessive speed/acceleration or overloads caused by robot collisions.
  • Robot specific information like serial number, calibration data and additional statistical data.

The accumulated information provides objective criterion for the need of preventive maintenance procedures. The usage data can be used for lubrication scheduling or belts and motors replacement. The same information allows adjusting the robot warranty term based on the real usage rather than just on a fixed time period. This feature can extend the warranty for robots not actively in use.

The Black Box is compatible with all Genmark Automation robots. It has its own interface and does not require update of the robot firmware.

Black Box Specifications

  • Number of motors observed: up to 8
  • Storage media: 64KB FLASH
  • Data retention time: More than 10 years
  • Communication interface: RS232, Ethernet (optional).